PROPELLERS

***PLEASE NOTE: THE REMOVAL OF ANY GEARBOX REQUIRES A NEW CENTERING BUSHING, EVERY TIME***

As engine manufacturers we do everything we can to find the best engine and propeller combination for your aircraft. We have tested many propellers and our dealers for many in which can be provided in your engine package based on a recommendation for your aircraft and desired goals. Below you will find a list of helpful videos about propellers and also a video on balancing your propeller which is important and recommended for every aircraft. We have a balancer for rent for those that need it.

Zenith CH 750 SD

DUC 3 Blade STOL prop 80”

Starting pitch: 20, 5000 RPM Static

Zenith 750 STOL Whirlwind Prop:

17.4 Pitch 5300 Takeoff

80 MPH at 4800 RPM

90 MPH at 4400 RPM @20.3 Pitch

Have done some more testing regarding Airspeed and RPM vs Propeller Pitch.

Long story short, it's looking like the sweet spot for the prop pitch is around 23 degrees (for my airplane, anyway).  My airplane is a CH601XL-b, running a Viking 130 with a 3-bladed 68" Whirlwind prop.  Aircraft has CH650 mods (Canopy, wing incidence) as well as wheel pants, a fairing inside the cowl, and a tapered shroud aft of the radiator (underneath the fuselage behind the main gear).

Initial prop pitch was set at 19 degrees. This pitch was too low for this airframe, and the engine quickly hit the rev limiter at 6,000 rpm's. Ditto for 20 and 21 degrees prop pitch.  I didn't take much data at these low pitch settings as it was obvious from the outset that these were settings that I would not be flying with.  So the lower the prop pitch, the less data I took.

Beginning with a prop pitch of 22 degrees I was able to go to WOT without hitting the rev limiter in straight and level flight.  I also tested at 23 and 24 degrees of prop pitch.  24 degrees did not yield any improvement over 23 degrees, and I believe that pitch starts to get into the "back side" of the performance curve.

Highest speeds obtained was 155mph (indicated) which was seen at both 23 and 24 degrees of pitch.  Generally, speeds (per any particular rpm) obtained at 24 degrees of pitch were no higher than speeds obtained at 23 degrees of pitch (at that same rpm).  Strangely, in one case the data showed that the engine was running higher rpm's at 24 degrees that it was at that same speed while at 23 degrees pitch, which is counter-intuitive.  I suspect this was due to being in a slight dive before reading the data and that if I would have flown straight and level for longer, the speed would have bled off slightly (along with the rpm's).

Real-world observations, and notes regarding the graph:

The green line is data from 4800 rpm's, blue is 5,100 rpm's, orange is 5,400 rpm's, and red is "wide open".  Note that at 19, 20, and 21 degrees we're hitting the rev limiter at 6,000 rpm; whereas at 23 and 24 degrees the top rpm's are lower.  That is why there is a kink in the red line around 22 degrees.

From the graph it's also apparent that there isn't much difference (in terms of speed) between 23 and 24 degrees prop pitch, across all rpm's.  However, the graph doesn't show the behavior of the airplane in the air.  It is MUCH harder to land at 24 degrees of prop pitch.  Attaining a high enough angle of attack to get it slowed down also results in a high sink rate which is tough to properly flare out of.  Plus, you can't see the runway...

Generally, more rpm's means more speed.  But at some point it becomes uncomfortable, both in terms of airspeed and in terms of running an engine hard.  Running at 155 mph isn't fun, and you spend as much time watching the airspeed indicator as anything else, and feeling hyper-alert for bumpy air as the plane creeps closer to Vne.  I prefer to run at lower rpm's and safer speeds (roughly 125 to 130 mph range). 

23 degrees of prop pitch at 4800 RPM flies the airplane through the air just as fast as 19 degrees of pitch at 6000 RPM. 19 degrees would be great if you're in a STOL competition, but not so good if flying cross-country.

The lowest rpm's I tested at was 4,800.  It would have been nice to have better instrumentation so that I could easily log data at lots of airspeeds, but my data gathering capabilities are limited.  I use a cell phone, a Viking View, and I "took notes" via speaking into a recorder for later review.  I also have a data logger, and while that works great for engine parameters, it doesn't log airframe stuff.  Somebody who has instrumentation that logs all of the data to a file would be able to get much better data.  I tried to compensate by setting my altimeter to 29.92 and getting data at the same indicated altitudes every time.  Of course, OAT is a variable.

What would be really nice would be an in-flight adjustable prop.  Being able to take off (and land!) at the equivalent of 19 degrees pitch, and then to be able to cruise at 23 or 24 degrees of pitch would be the way to go.

I have not studied Rate of Climb or Fuel Burn in any detail, but would like to.  From a "real world" perspective, the rate of climb has been very good across all pitch settings (particularly when compared to other airplanes I see at this airport), and the fuel burn appears to be very good.

Patrick Hoyt
N63PZ